Tensor SPC Core Concept

Tensor Q Explained

What Tensor Q Represents

Tensor Q measures the total structured reconstruction mismatch remaining after the monitored process data is reconstructed using the learned tensor model.

Q = ‖𝓧 − 𝓧̂‖²F

A low Tensor Q value indicates that observed process behavior closely matches the learned normal tensor structure. A high Tensor Q value indicates that structured behavior exists which the tensor model could not adequately reproduce.

Tensor Reconstruction Error

Tensor SPC first reconstructs the observed tensor using the learned tensor subspace model. The residual tensor represents the portion of structured behavior left unexplained:

𝓔 = 𝓧 − 𝓧̂

Tensor Q is then computed as the squared Frobenius norm of this residual tensor.

Plain-Language Interpretation

How much structured behavior remains unexplained?

Traditional SPC often focuses on individual variable deviations. Tensor Q evaluates whether the coordinated multiway structure of the process has changed.

Low Q vs High Q

Low Tensor Q

Q = 2.1

Normal structured behavior

Sensor-time relationships remain consistent with the learned tensor model.

High Tensor Q

Q = 18.7

Structured anomaly detected

Coordinated behavior exists which the tensor model could not reconstruct.

Q Limits and Thresholds

Tensor Q values are compared against a learned control threshold or Q limit. This limit represents the expected range of reconstruction error under normal structured behavior.

Q = 18.7   |   Q Limit = 8.0

Since the observed Tensor Q exceeds the learned limit, the process enters a review condition.

Detection → Localization → Contribution

Tensor Q

Detects abnormal structured behavior.

Residual Localization

Identifies where the reconstruction mismatch occurred across sensors and time.

Contribution Decomposition

Identifies what contributed most strongly to the Tensor Q result.

Next step

Tensor Residual Localization

After Tensor Q detects abnormal structure, residual localization identifies where the mismatch occurred.

Continue →